The troubleshooting of binding machine

The troubleshooting of binding machine

Gluing machine, also known as binding machine, refers to the equipment that automatically completes the binding and forming of the text by gluing. Its technological process is roughly as follows: matching pages, entering the book, milling back, waxing, upper glue, bookback glue, bag cover, molding, glue cooling, double linking, splaying, cutting finished products, stacking light, testing finished products and binding.

Troubleshooting

1, glue machine overflow glue

The main reason is that the amount of glue is too large, which should be considered from the following aspects:

(1) Adjust the amount of glue, there is a glue mouth in front of the rubber roller, adjust the glue mouth to a smaller point, remove the cover plate of the rubber groove, you can see the adjusting screws.

(2) the scraping plate should be slightly higher than the pile of glue rod on the rubber roller 1 mm.

(3) Clip the book in the sports car, turn off the power, gently push the sports car to the position of the rubber groove, observe the distance between the book and the rubber roller, the normal distance is that the book is 1.5-2 mm higher than the pile of rubber rod on the rubber roller.

2, bound out of the book, the spine cover wrinkled

(1) Adjust the thickness of the cover, under normal circumstances, more than 200 books are best to use more than 230g cover paper.

(2) Adjust the height of the surface platform, the surface platform appropriate low, can be solved. Similarly, such as binding out of the book spine does not square to set the surface platform can be solved.

3, no glue

(1) Check whether the glue in the glue box is too little, more than the minimum.

(2) Adjust the scraping rod, turn down the scraping rod appropriately, increase the amount of glue, but not too large, when the amount of glue is too large, there will be large side glue, directly lead to the overflow of side glue, affecting the beauty of the book.

4, the rubber wheel does not turn

(1) Check whether the rubber box motor does not turn, if the motor does not turn, it is necessary to replace the motor.

(2) To see whether the chain will not bend due to adhesive, such a case, replace the chain.

(3) the rubber wheel sleeve must be refueled regularly to make the rubber wheel shaft fully lubricated.

(4) Replace the glue, when the glue is used to a certain extent, the glue will become black and thick, it needs to be replaced, we must pay attention to the use of melting point does not exceed 145 degrees of glue.

5, the car is not clamped

See if there is glue in the lower part of the car. If the glue needs to be scraped off, it can be solved under normal circumstances. If not, you need to open the car to check the travel switch and infrared sensor, if there is a problem, need to replace the sensor, if not, you need to replace the motor or motherboard.

6, milling cutter does not turn

Check whether the fuse is burnt out, fuse in the left side of the machine power line next to a black knob, open to change the new insurance can be, in general, the milling cutter motor is not bad, if not, is the motherboard or thyristor problem.

7, the rubber box is not heated or the temperature is too high

First check whether the heating tube or heating plate is heated. If not, check whether the wire is oxidizing. If so, please clean it up. If the temperature is too high, check the temperature controller to see whether the cable is loose. If it is loose, reinsert the cable. Otherwise, you need to replace the temperature controller.

8, the milling cutter slotting is too deep or too shallow

Push the car to the right, and then the four screws on the platform below the lock wire panasonic, such as the depth of the milling to a low profile, vice versa to a high profile. (Make sure the four corners are aligned to a parallel line, or you'll end up with one side deep and one side shallow.)